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It is the most advanced system in the world for detecting anomalies in terms of different colour and shape not matching the product under examination and other foreign bodies. The combination of the X- Ray scanner and colour sorter provides the highest possible detection range in the world. With this combination, we are confident that our product will be cleaned almost 100%. Ideal for dry bulk products such as peanuts, sunflower seeds, pumpkin seeds, for example, but also for fresh or frozen vegetables and fruit served in bulk. At last, we are sure to detect any foreign body, e.g. a piece of wood or rubber glove, leaves, insects, a piece of snail shell, shells, seeds, slime, etc. It effectively detects foreign bodies in raw materials, but also identifies their defects e.g. damaged skin, mould, etc.
PARAMETRES
USE - SORTING
- vegetables and fruit - frozen or fresh ,
- seeds,
- sugar, salt,
- cereals,
- puffed foods (rice),
- all nuts,
- spices and dried herbs,
- small dry products.
ARTIFICIAL INTELLIGENCE
The X-Ray scanner can be equipped with the support of artificial intelligence, which analyses the comparison data much more accurately than a human with tremendous computational speed. The AI robot learns to recognise and eliminate foreign bodies, errors, damage, deficiencies much more accurately than competitor scanners.
SYSTEM FUNCTIONS
- image magnification up to 8 times possible
- ultra-high speed linear scanning
- product shape selection system,
- identification of product defects, i.e. damaged skin, stains, mould, soil, etc,
- detection of defective products with damage (deformed product, crumpled can, missing or defective product),
- 2 password-protected system levels,
- automatic diagnostic and safety control system (detection of open inspection doors on the unit and immediate shutdown of the unit and switching off of the X- Ray tube radiation).
MAIN FEATURES
- effectively detects low-density foreign bodies, i.e. film, leaves, paper, etc.
- touchscreen for easy operation and management of functions (possibility to change settings manually).
- high level of detection and stable operation when scanning products entering irregularly or even drifting.
- smooth management of each detection zone to increase the level and quality of scanning.
- full-range, multi-layer product inspection system.
- intuitive and very simple operation of the device.
EXAMPLES OF DETECTED PRODUCT CONTAMINATION AND DAMAGE
RESULTS OF PRODUCT SORTING CARRIED OUT
WORKING DRAWING OF THE X-RAY SCANNER DUAL ENERGY AND COLOUR SORTER
SOLVE HITHERTO UNSOLVABLE PROBLEMS
In traditional inspection systems, finding small foreign bodies requires a large number of people, resulting in high costs and unstable quality. An automatic optical sorter can successfully eliminate the so-called human factor. The ELEKTRON-SOP has a disproportionately lower error rate compared to human detection. At a speed that is invisible to the eye, the device unerringly eliminates what a human cannot see. The efficiency of such an optical sorter is enormous. The colour sorter allows the detection of the tiniest contaminants such as hair, feathers, strings, wood, insects and insect bodies, damaged or broken products, peelings, seeds and other foreign bodies that the X-Ray scanner cannot eliminate. With the ELEKTRON-SOP, direct human contact, which can transmit bacteria and viruses to the inspected product, will be avoided.
ADVANTAGES OF THE ELECTRON OPTICAL SORTER
ELEKTRON-SOP is a highly intelligent system that, with the support of AI artificial intelligence, expands the data of rejected samples obtained with a large number of markers to ensure minimised handling while optimising the sorting process. The programme is so flexible that memorised and memory-processed data of different sortings can be matched to the same product type.
The state-of-the-art optical system is based on complex image recognition classification, which is then processed by the computer in spatial combinations. The powerful AI data-supported programme models a huge amount of data using the cloud. With open-source style data linkages, complex sorting becomes easy and very efficient. The interconnected combination of settings enables convenient and intuitive operation.
The ELEKTRON-SOP recognises many more foreign bodies than similar optical sorters from other companies, including: glass, plastics, magnetic and non-magnetic metals, ceramics, rubber, out-of-range grains, soil, stones, animal faeces, insects. In addition, it detects uncommon inclusions such as fibres, threads, packing strings, hair bundles, etc. Objects resembling paper particles, material scraps, pieces of rubber gloves, branches, bark, cigarette butts, ash, coal, slime, shells, bones, bones, fruit shells, stalks and bark are also no problem for the instrument.